How to Remove Crankshaft Pulley Bolt Without Impact Gun

When working on a car, there are times when you’ll need to use an impact gun to remove bolts. However, there are also times when you won’t have access to an impact gun. In this case, you’ll need to know how to remove the bolt without using an impact gun. In this blog post, we’ll show you how to remove crankshaft pulley bolt without impact gun. Removing a crankshaft pulley bolt can be a daunting task. 

It can be especially difficult if you don’t have an impact gun to help you remove it. However, there are several ways that you can remove the bolt without using an impact gun. In this post, we will outline several methods for removing the crankshaft pulley bolt and explain which method is best for your situation. So, whether you’re a DIYer or a professional mechanic, read on for tips on how to remove that pesky crankshaft pulley bolt!

How to Remove Crankshaft Pulley Bolt Without Impact Gun

Why Do We Need to Crankshaft Pulley Bolt?

1. Keep the Crankshaft Pulley in Place

The crankshaft pulley often referred to as the harmonic balancer or vibration damper, is responsible for keeping the crankshaft in place and absorbing engine vibrations. So it is important to have the crankshaft pulley bolt securely fastened to ensure that the pulley remains in place.

2. Keeps Engine Accessories Connected

The crankshaft pulley also helps keep engine accessories like the power steering pump and alternator connected to the crankshaft.So if you need to replace or access these parts, you’ll need to remove the crankshaft pulley bolt first.

3. A Loose Crankshaft Pulley Can Cause Damage

A loose or broken crankshaft pulley can cause damage to the engine and surrounding components. It is important to properly secure the crankshaft pulley with a bolt. Make sure to replace the bolt if it shows any signs of wear or damage.

4. Keeps The Timing Belt/Chain in Place

If your car has a timing belt or timing chain, it is connected to the crankshaft pulley. The crankshaft pulley bolt helps keep the timing belt or chain in place and ensures that it can properly drive the camshaft and valves.

Tools You Will Need to Remove Crankshaft Pulley Bolt Without Impact Gun

  • Ratchet
  • Socket in the correct size for a crankshaft pulley bolt
  • Breaker bar
  • Jack or jack stands
  • Lug nut wrench

How to Remove Crankshaft Pulley Bolt Without Impact Gun in 7 Steps

Step 1: Loosen the Bolt

Use a breaker bar and socket to loosen the bolt on the crankshaft pulley. Do not remove it completely yet. Be careful not to round off the bolt as you loosen it. Otherwise, you may have to use a bolt extractor to remove it.

Use a Breaker Bar

Step 2: Increase Friction

Use a rubber mallet to tap on the back of the pulley in order to increase friction between the pulley and the crankshaft. This will prevent the pulley from spinning while you remove the bolt. Make sure to tap evenly on the back of the pulley to avoid any damage.

Step 3: Use a Cheater Bar

Place a cheater bar, also known as an extension bar, onto the handle of your breaker bar to increase leverage and remove the bolt completely. It is very important to use caution and control while using a cheater bar to avoid injury.

Step 4: Remove Pulley

Once the bolt is removed, use a pulley removal tool to remove the crankshaft pulley from the engine. Be careful not to damage the crankshaft or surrounding components during this step. Otherwise, consult a professional mechanic if necessary.

Step 5: Clean and Inspect

Clean the crankshaft pulley and inspect it for any damage or wear. Replace if necessary.You have to be extra careful during this process to avoid damaging the crankshaft or other surrounding components. Otherwise, ensure the pulley is properly re-installed.

Step 6: Re-tighten Bolt

Use a torque wrench to properly tighten the bolt on the crankshaft pulley. Be sure to follow the manufacturer’s specifications for proper torque measurements.Make sure to use a new crankshaft pulley bolt if the old one shows any signs of wear or damage.

Step 7: Install New Pulley

Place the new crankshaft pulley onto the engine and tighten the bolt with a torque wrench to the manufacturer’s specifications. But make sure to double-check that the pulley is secure before starting the engine.

Remember to always consult your car’s manual and use proper safety precautions when working on your vehicle. And if you are unsure about any steps in the process, it is best to seek the help of a professional mechanic.

Place the New Crankshaft Pulley

Some Additional Tips to Remove Crankshaft Pulley Bolt Without Impact Gun

1. Use a Breaker Bar

Use a breaker bar with a large enough socket to fit over the crankshaft pulley bolt and apply steady, strong force to try to break the bolt loose. So you can use your body weight to assist with loosening the bolt if needed.

2. Try Spray Penetrant

Before attempting to use a breaker bar, spray penetrating oil onto the crankshaft pulley bolt and let it sit for a few minutes before trying again. This can help loosen stubborn bolts that may be stuck due to rust or other factors.

3. Heat the Bolt

Using a torch, carefully heat the crankshaft pulley bolt to expand it and make it easier to loosen. Be careful not to overheat or damage surrounding components with the torch.Be careful not to overheat or damage surrounding components with the torch.

4. Use a Socket and Hammer

If you do not have access to a breaker bar, use a socket and hammer to try and loosen the crankshaft pulley bolt. Make sure to use steady force and be careful not to damage the bolt or surrounding components.

5. Consider Replacing Crankshaft Pulley Bolt

If all else fails, consider replacing the crankshaft pulley bolt with a new one. This may be the safest option if there is too much risk of damaging other components in attempting to remove the stubborn bolt.

Always consult your vehicle’s manual and an expert mechanic before attempting any repairs on your own. Safety should always be the top priority when working on vehicles.

Consider Replacing The Crankshaft Pulley

Frequently Asked Questions

How Do I Know if My Car Requires a Crankshaft Pulley Bolt Removal? 

First, check your vehicle’s manual for specific instructions and guidelines on removing the crankshaft pulley bolt. If not listed, you can also consult with a mechanic or automotive technician to ensure a proper removal procedure for your specific make and model.

How Can I Remove the Bolt Without an Impact Gun? 

If you do not have access to an impact gun, you can use a breaker bar or ratchet with a torque extension for added leverage. It is important to use caution when applying pressure and force on the bolt to avoid stripping or damaging it. If needed, using a rubber mallet to tap the breaker bar or ratchet can also help loosen stubborn bolts.

What Safety Precautions Should I Take? 

Always make sure to work on a stable and secure surface, such as a lift or jack stands. It is important to properly support the vehicle before beginning any repair or maintenance work. Wear protective gear, including gloves and eyewear, to protect yourself from any flying debris or potential injury. Additionally, be sure to disconnect the negative battery cable before beginning the removal process.

What Other Tools Will I Need? 

In addition to a breaker bar or ratchet, you may also need an appropriate sized socket and pulley removal tool. It is important to use the correct size tools for your specific vehicle to ensure proper removal and avoid damaging the bolt or surrounding components.

Use the Correct Size Tools

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Conclusion

You’ve now seen how to remove crankshaft pulley bolt without impact gun. As you can see, it’s a pretty simple process once you have the right tools. So, next time you need to remove a crankshaft pulley bolt, don’t hesitate to try this method. And if you ever need any help with car maintenance or repairs, be sure to give us a call at our shop. We’d be more than happy to assist you!

Crankshaft pulley bolts are one of the most difficult types of bolts to remove. However, with the right tools and a little bit of know-how, you can remove them without too much difficulty. Be sure to follow the instructions in this article carefully, and you should be able to remove your crankshaft pulley bolt without any issues.

Louis Wein

Louis Wein

Louis has always been fascinated by cars. He loves the way they look, the sound of the engine, and how they make him feel when he's driving. He is always keen to learn more about different mechanics of cars and how the engine contributes to other aspects of the car. As an automotive technician with over 10 years of experience, he knew how they worked and loved taking them apart to see how they went back together. He was especially interested in the mechanics of combustion engines and loved finding ways to make them more efficient. He loves to work on cars and help people keep their vehicles running smoothly. As a senior editor, he enjoys contributing to Diy quickly because it allows him to share his knowledge and expertise with others.

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