How to Remove Stripped Bolt in Tight Space

October 26, 2022 0

If you’re working on a project that involves screws or bolts, you’ll inevitably come across a stripped screw or bolt at some point. Stripped screws and bolts are frustrating because they’re difficult to remove and even more difficult to remove in a tight space. But don’t despair – there are a few tricks you can use to remove a stripped screw or bolt, even in a tight space.

Another method that can be effective, especially for smaller screws or bolts, is to use a toothpick. Insert the toothpick into the head of the screw or bolt and twist. The toothpick will dig into the stripped head of the screw or bolt and provide enough grip to remove it. In this blog post, you will learn in detail how to remove stripped bolt in tight space.

How to Remove Stripped Bolt in Tight Space

Materials You Need

A hammer
A chisel
A screwdriver
A drill
A set of drill bits

Step-by-Step Processes for How to Remove Stripped Bolt in Tight Space

Step 1: Locate the Stripped Bolt

To remove a stripped bolt, you first need to locate it. This may seem like an obvious step, but it is worth mentioning because it can be tricky to find a tiny stripped bolt in a tight space.

Once you have located the stripped bolt, take a look at the area around it. If the area is damaged, removing the bolt will be more difficult. In some cases, you may need to drill out the stripped bolt.

Step 2: Inspect the Area Around the Stripped Bolt

Step 3: Apply Some Heat to the Area

Applying heat to the area around the stripped bolt can help to loosen it. This is especially true if the bolt is made of metal. You can use a blow torch or a heat gun to apply the heat. Just be careful not to overheat the area, which could damage the surrounding materials.

A bolt extractor is a tool that can be used to remove stripped bolts. It works by gripping onto the head of the bolt and then turning it out. You can find bolt extractors at most hardware stores.

Step 4: Use a Drill to Create a New Hole

If the area around the stripped bolt is damaged, you may need to drill a new hole. This will give you a fresh surface to work with. First, drill a hole into the center of the bolt. Then, use a larger drill bit to enlarge the hole until it is big enough to fit a Bolt Extractor.

Step 5: Use a Tap and Die Set

A tap and die set can be used to remove a stripped bolt. This is a specialized tool that is designed for this purpose. First, you must find your bolt’s correct size tap and die. Next, you will need to attach the tap to the die. Then, you will need to turn the tap clockwise until it is tight. Finally, you will need to turn the die counterclockwise until it is loose.

Step 6: Use an Impact Wrench

An impact wrench can be used to remove a stripped bolt. This is a powerful tool that can loosen even the most stubborn bolts. Be sure to use the correct size socket for your impact wrench.

You can try using a drill if you don’t have an impact wrench. Drill a hole in the center of the stripped bolt. The goal is to make the hole big enough so that you can insert a screwdriver or another tool to turn the bolt.

Step 7: Use a Hammer and Chisel

If all else fails, you can try using a hammer and chisel to remove the stripped bolt. This is the last resort option, as it may damage the area around the bolt.

Applying some lubricant to the area around the stripped bolt can help to loosen it. This is especially true if the bolt is made of metal. You can use WD-40, vinegar, or even Coca-Cola. Let the lubricant sit for a few minutes before attempting to remove the bolt again.

Step 9: Use a Drill to Create a New Hole

If the area around the stripped bolt is damaged, you may need to drill a new hole. This will give you a fresh surface to work with.

Use a drill bit that is slightly smaller in diameter than the new hole you need to create.
Drill slowly and evenly, applying moderate pressure.
Stop drilling when the drill bit’s tip breaks through the other side of the metal.

Step 10: Use a Tap and Die Set

A tap and die set can be used to remove a stripped bolt. This is a specialized tool that is designed for this purpose. First, you will need to determine the size of the tap and die that you need. Then, you will need to set up the tap and die set according to the instructions. Once the set is properly configured, you will use the tap to remove the stripped bolt.

Step 11: Use an Impact Wrench

An impact wrench can be used to remove a stripped bolt. This is a powerful tool that can loosen even the most stubborn bolts. If all else fails, you can try using a hammer and chisel to remove the stripped bolt. This is the last resort option, as it may damage the area around the bolt.

Safety tips for Removing Stripped Bolts in Tight Spaces

Use the correct size wrench or socket. Do not force a wrench or socket that is too small or too large for the bolt. This can damage the tool, the bolt, and/or the surrounding area.
Apply lubricant to the bolt before attempting to remove it. This will help reduce friction and heat, which can cause bolt damage and/or breakage.
Use a cheater bar or impact wrench if needed. If the bolt is particularly stubborn, using a cheater bar or impact wrench may be necessary to loosen it.
Heat the bolt with a torch if necessary. This can help loosen rusted or seized bolts. However, be careful not to overheat the bolt, as this can damage it.
Strike the wrench or socket with a hammer if necessary. This can help break loose stubborn bolts. However, be careful not to damage the tool or the surrounding area.
Use a bolt extractor if needed. If the head of the bolt has broken off, a bolt extractor may be necessary to remove it.
Remove any debris from the hole before attempting to remove the bolt. This can help prevent damage to the tool and/or the surrounding area.
Wear safety glasses when working on bolts. This will help protect your eyes from debris and/or flying objects.
Use gloves when working on bolts. This will help protect your hands from debris and/or sharp edges.
Be sure to dispose of any used bolt extractors properly. These can be sharp and dangerous if not handled properly.

Is There a Special Tool That You Need to Remove a Stripped Bolt in a Tight Space?

There are several ways to remove a stripped bolt in a tight space. You can use a drill bit to remove the stripped bolt. You can also use a hacksaw blade to cut through the stripped bolt. If you have access to a welder, you can weld a nut onto the stripped bolt and then use a wrench to remove the bolt.

How Do You Prevent Stripping Bolts in Tight Spaces?

You can prevent stripping bolts in tight spaces using various methods. You may know by following the processes below:

Use a torque wrench to prevent over-tightening the bolt.
Apply lubricant to the thread before tightening to help prevent stripping.
If possible, use a bigger wrench or socket to increase the surface area and grip.
Try using a locking mechanism such as locking pliers or clamps.
If the bolt is already stripped, try using a extraction tool such as a stud remover or Easy Out.

Conclusion

If you’re working on a project that requires removing a stripped bolt in a tight space, you can try a few different techniques. With the right tools and a little patience, you should be able to remove the bolt and continue with your project. If the stripped bolt is in a difficult or tight spot, you may want to call a professional. They will have the experience and know-how to remove the bolt without damaging the surrounding area.

After you have followed these steps, you should be able to know how to remove stripped bolt in tight space. If the head of the bolt is still intact, then use a wrench to loosen it. Sometimes, lubricants can also help with loosening stuck screws. Always ensure the steps are followed to avoid any accidents. I hope this article will beneficial for learning.