How to Spray Paint Cardboard

Introduction

The spray paint is a line of paints that are used with an aerosol can. The name can be misleading, as the paint does not always need to be applied using an airbrush or spraying mechanism.  Aerosol spray paints are most often used in graffiti art, interior design, and automotive painting.

How to Spray Paint Cardboard

The paint comes with a propellant gas inside the can that mixes with the liquid, causing it to expand. The eruption of the mixture pushes an internal piston downward, which forces the paint out through an opening from the can nozzle. In this article, I will discuss how to spray paint cardboard. So let us get started.

Summary: If you’re looking to spray paint cardboard, there are a few things to keep in mind. First, make sure the cardboard is dry – if it’s wet, the paint will run. Second, use a light coat of paint – too much and the cardboard will be too thick and difficult to work with. Finally, be patient – spraying cardboard can be a slow process.

Difference Between Spray Paint and Normal Paint

Spray paints are generally used for outdoor purposes or for adorning the wall of your house. This paint makes your walls look like they have been professionally painted with a brush. The difference between spray paint and regular paint is that spray paint has a more concentrated color while the other one does not have so much color.

Hence, when you use this, you require less material than traditional art material, which requires more materials than needed by using spray paints. But there is a downside to this thing: if it rains heavily, then all your hard work would be ruined because this type of painting cannot be washed off from the surface once it’s dry up ultimately.

So, in making sure your painting stays forever on the wall, you can use the special paint that sticks on any surface for good.

Step-wise Guide on How to Spray Paint Cardboard

1. Prep Work:

Spray paint will damage any surface you use it on, so the first thing to do is protect your preparation area with a tarp or drop cloth. A workbench stand is also handy for working at a comfortable height. Another important step in preparing for this project is to make sure that you wear the proper protective gear.

2. The Cardboard:

Any flat or corrugated cardboard you may have lying around can be used for this project. Most of it will be from boxes, such as paper towels and toilet paper cartons, milk cartons, etc., and most will square in shape; some large cereal box cardboard pieces might also be good candidates for this easy DIY spray paint job. Gather all the cardboard you have and lay it out on a flat surface.

Avoid glossy cardboard that would require more extensive priming than we’re discussing here today.

If you have some extra time, you can spray the cardboard with an outdoor primer. This will help protect it from the elements and make it last longer.

Before Starting Paint Lay Down Cardboard

3. Priming:

The purpose of priming our cardboard pieces before spraying with a single color coat of spray paint is twofold: firstly, primers can sometimes seal up existing surface defects and help prepare the target surface for a good finish. Secondly, primers can sometimes influence how the final spray paint color turns out; in some cases, this is desirable, but it’s not helpful in others. If you’re just trying to achieve a single color finish and don’t care about changing the paint’s hue or tone, then you can skip priming altogether and go straight for the paint.

If you’re going to be painting something dark or black, using a gray primer will make the final piece look lighter than you might have planned. Some paints require priming while others don’t, so make sure to check the instructions that come with the paint before you start.

4. The Surface:

What I’ve used here is cardboard from some old paper towel rolls that I had lying around from a previous project, but again – you could use any flat corrugated cardboard that you may have lying around waiting to be upcycled into. Something fun like this! The other thing that you need is a mask; the type of painter’s variety will do nicely.

Some household parts stores do have masks on hand for sale (or rent) for those worried about breathing in paint fumes or having a reaction to any of the chemicals used in spray paint. The final thing that we’re going to use here is some newspaper or other form of paper, such as grocery bags, since cardboard is very absorbent and needs something to dry it off quickly, so the paint doesn’t keep soaking in once we’ve applied it.

5. The Spray Paint:

For virtually any surface you want to paint, you need to use an exterior type of paint intended for long-term contact with the elements and will withstand normal wear and tear of normal usage. This means that ordinary interior paints are not always suitable; however, most exterior grade paints generally work well.

Use an Exterior Type of Paint

In today’s tutorial, we’re using Rustoleum Universal in flat black ($5 at Home Depot) – but really, this could be any spray paint. There are only two exclusions to this: Do not use enamel or high gloss lacquer type paints, as these will require much more prep and special preparation before we can even attempt any painting.

Enamels are very common in the spray paint world and often have a blue or white pigment base; spraying an enamel would be far too tricky with everything we’re trying to accomplish here.

6. The Cardboard:

The cardboard needs a little sanding down before spraying because there can sometimes be a thin layer of wax coating the surface, inhibiting paint adhesion. The best way to sand at cardboard is by using an ordinary medium grit sanding block or even some fine sandpaper sheets – make sure not to overdo it! Again, we’re not looking for toothpaste-like smoothness here – we want to take off any visible dirt and grime that might have accumulated from use.

7. Prep:

With all our prep work done, it’s finally time to spray! I recommend using an inexpensive HVLP (High Volume/Low Pressure) air gun; this type of device exerts minimal backpressure, so you don’t need special equipment or anything like that, but it will help make your spraying a little easier.

Of course, if you have a compressor and an airbrush, then definitely feel free to use those, but the HVLP works just as well for this purpose (and is less expensive).

The other thing to remember here is that spray paint tends to separate in the canister if it’s not used often enough; if you shake up the canister before using it (as usual) but see that there’s still separation after 5-10 seconds or so it means that your paint will probably be clogged – go ahead and clean out the nozzle with some paper towels first so that you don’t get any drips!

8. The Spraying:

Now we’re ready to begin painting, but please note that this process is not as straightforward or as quick; you have to be patient!

The first thing that I did was spray down a few sheets of newspaper and then crumple them up, covering the cardboard piece with several layers so that I could move onto the next step while my paint was drying. It’s important to apply multiple light coats rather than just one heavy coat since we want our layers to dry quickly.

Once we’ve applied about three-four medium coats (as shown above), let it all sit for about 10 minutes before using another set of light coats until you get an even, saturated appearance – it’s hard to judge by simply looking at it whether your cardboard has taken on too much paint, so you’ll have to be patient here and see if everything looks right when it’s all done.

It took us about four sets of light coats for our booster box before we felt that the paint looked correct, but your mileage may vary; this is a process that can take some time to master!

9. Varnish:

Once you’re finished with your painting, let it dry thoroughly (overnight is best) and then finish off the piece by spraying on some regular spray varnish – this will add additional protection for everyday wear and tear while adding an extra sheen to your cardboard’s coloration.

We used something called “Matte Varnish” (which comes in a flat black/brown color) since we wanted our cardboard to look like it was made from wood or something similar, but if you want a shiny finish, then feel free to use any high-gloss spray varnish that’s available – be sure not to go overboard with the application, and do multiple light coats rather than one heavy coat. Enough said!

Used Something Called Matte Varnish

10. The Finished Product:

And here we have it – our now-finished product complete with anime art; as shown here, this type of Cardboard can hold up exceptionally well when used for props despite its low cost and ease of construction, making it perfect for beginners.

Precautions While Performing How to Spray Paint Cardboard

  • Spray painting cardboard can be fun and rewarding. However, spray painting is not as simple as other spray paint projects because the cardboard absorbs many paints. If you’re new to spray painting, practice on some inexpensive cardboard. It’s better to test your techniques before using suitable materials or working on a substantial project.
  • When choosing a porous surface like cardboard for a base coat, it helps if you prime the surface first by sealing the fibers with a primer (before applying spray paint). This will reduce the amount of dripping that occurs when spraying heavier colors over dark surfaces.  You may need to use several light coats of primer rather than one heavy coat.
  • Always hold the can at least 12-18 inches from the surface and spray in a sweeping motion, moving up and down or side to side. Apply a light misting coat first so you can see where you applied paint. Then use additional thin coats until the cardboard is completely covered. You’ll find that it isn’t necessary to follow any complicated patterns when applying spray paint (like using different types of strokes). Instead, the color will be uniform if you move back and forth over the material with your technique.
  • Cardboard absorbs more paint than wood, plastic, or metal, so when painting on cardboard, gradually increase the distance between you and the item being painted until you are spraying from a distance of about 15-18 inches.
Cardboard Absorbs More Paint
  • Spray painting on something like cardboard is not very forgiving, so make sure to practice your technique before using suitable materials or working on a substantial project.

The Alternative of Spray Painting on Cardboard

Spray painting with a spray gun on cardboard is not widely used. In addition, ass spray painting involves several distinct processes, and it is more expensive than other standard methods to include screen printing and pad printing.

Though the painted surface of cardboard will last longer than that painted by traditional paintbrushes, spray paint is challenging to stick smoothly on any cardboard without air bubbles or dust collisions. It requires high spraying skills and an exact calibration between opening size under nozzle and thickness of the material itself.

If one wants to make extra-large products over 50 square meters, some problems need solutions, such as making wooden frames for each piece and assembling them manually. The factors like moisture-proofness, temperature-resistant and durability are not met as the surface is very smooth after spray-painting.

Is It Better to Spray Paint or Regular Paint Cardboard?

Both spray paint and regular paint can be used on cardboard, but each has its advantages and disadvantages.

Spray Paint is a Popular Choice

Spray paint is a popular choice for painting cardboard because it dries quickly and produces smooth and even finishes. It is also convenient to use because you can spray paint from any angle and easily cover large areas quickly. Additionally, spray paint can give a glossy or matte finish depending on the type of spray paint used.

Conversely, regular paint can be easily applied to the cardboard using a brush or roller. It allows for more control and precision over the paint application, and you can use a variety of painting techniques to create different textures and effects. Regular paint also comes in a wider range of colors and finishes than spray paint.

Which Primer is Suitable for Cardboard Painting?

Cardboard absorbs more paint than wood when painted with acrylic paints. For that reason, polyester or alkyd primer would be a good choice for you to spray paint cardboard.  If the cardboard surface is coated with oil paint before spraying, polyester or alkyd primer can be used;

Alkyd Primer Good Choice for the Spray Paint Cardboard

however, if it is not applied before painting, then wax emulsion should be used instead due to its better adhesion oily surface. Follow the chart below for an appropriate primer selection.

If your object needs outdoor protection after painting, coat it with an epoxy resin-based coating (with at least 3 layers). The thickness of one layer should be around 50 microns, and 1MPa build-up pressure could easily reach 25 microns.

And for woodworking, you could use less primer, and 1 to 2 layers are enough. For indoor furniture spraying, purchase a high build primer that can be sprayed at 20 microns in a single layer (the thickness varies depending on the type of paint used). For outdoor painting, choose an exterior primer with suitable water resistance and chemical resistance. It should have 60-micron thick build-up pressure with sufficient coverage too.

Some Helpful Tips and Suggestions:

1. It is best to use a cardboard box that is slightly larger than the object you are painting. This will help to avoid any missed spots or drips.

2. Always shake the can vigorously for at least one minute before spraying. This will help to ensure even coverage.

3. Hold the can approximately 6-8 inches away from the surface and spray in a steady back and forth motion.

4. Apply several light coats rather than one heavy coat. This will help to avoid drips or runs.

Apply Several Light Coats

5. Allow the paint to dry completely before handling. Depending on the climate and humidity, this can take 30 minutes to 12 hours.

6. To protect your finished project, you may want to apply a coat of sealant or varnish.

7. Have fun and be creative! There are endless possibilities when it comes to spray painting cardboard.

Frequently Asked Questions

Can We Use Spray Paint on Cardboard?

Yes, you can use spray paint on cardboard. However, if you want to get the best results and have the paint last longer, then it is recommended that you sand down the surface of your cardboard before painting.

What Kind of Spray Paint Works on Cardboard?

The best spray paint for cardboard is one that has a non-toxic, matte finish. If you are looking for something to cover a variety of surfaces with, try Krylon Spray and Varnish. This paint comes in five different colors and has an anti-static finish which prevents the transfer of static electricity when handling it.

Do I Need to Prime Cardboard Before Painting?

If you are painting on cardboard, you need to prime it before painting. This is because the paint will not stick to the cardboard, and if it is not primed, then it would be difficult for you to get an even coat of paint. You can use white glue or water-based paints with primer to prime your cardboard before painting.

Use White Glue

Conclusion

In conclusion, spray painting cardboard is a great way to create a durable and weather-resistant surface. By following the steps in this guide, you can create a beautiful piece of art or furniture for years.

Cardboard is a versatile material that can be painted in many ways to create different effects. In this article, we have shown you how to spray paint cardboard to create a textured finish. We hope you have found this helpful and that you will experiment with other painting techniques to create your unique pieces of art.

Jennifer Branett
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